Face guard for a baseball helmet or the like

ABSTRACT

A protective face guard for a helmet is disclosed and comprises a specially formed and ribbed sheet of material which is able to withstand the impact of a hit ball and which is fastened to the helmet by novel ribbed connector means through which the force of impact is distributed over a substantially large area of the helmet.

O United States Patent 1 [111 3,886,596 Franklin et al. 1 June 3, 1975 [54] FACE GUARD FOR A BASEBALL HELMET 1890.457 6/1959 Marietta 2/9 3,152 588 l0/l964 Rogowski .t 2/9 OR THE LIKE 3.478.365 11/1969 Varga l l l l t l 2/3 R [75] Inventors Charlotte S. Franklin; Burton P. 3536590 8/1972 Webb t. 2/9 Franklin, both of Danville. Va. 3,729,746 5/[973 Humphrey 4. 2/9 [73] Assignee: Cav, Inc., Bent Mountain, Va.

I Primary Examiner-Paul R. Gilliam Filed Assistant E.raminerPeter Nerbun 21 Appl. No.: 321,745

[57] ABSTRACT 7 A protective face guard for a helmet is disclosed and [58 151/33 37 comprises a specially formed and ribbed sheet of ma- 1 terial which is able to withstand the impact of a hit 56 R f C1 d ball and which is fastened to the helmet by novel 1 e erences ribbed connector means through which the force of UNITED STATES PATENTS impact is distributed over a substantially large area of l 37l,134 3/1921 West 15l/33 X the, helmet, 2,611,897 9/1952 Adams 2/9 2,850,740 9/1958 Adams N 2/9 3 Claims, 25 Drawing Figures 1 FACE GUARD FOR A BASEBALL HELMET OR THE LIKE BACKGROUND OF THE INVENTION 1. Field of the Invention The invention relates to face guards for helmets and particularly for baseball helmets.

2. Description of the Prior Art There are serious problems with accidents in all sports, especially in baseball for young children, where the force of a hit or deflected ball can inflict facial inury.

In general the prior art has provided various face guard configurations for use with batters helmets and the like which make use of a relatively stiff guard member rigidly secured to the helmet and which serves to deflect hit or thrown balls from the face of the wearer. Representative prior art patents includes U.S. Pat. No. 3,067,427. Other prior art has been directed to protective mask structures for use exclusive of such helmets. Representative face masks include US. Pat. Nos: 3,196,485, 2,6l6,081 and 1,488,8l2. Typically, however, such face masks and face guards for use with helmets are suited to batting or catcher protection only and are undesirable for headgear to be worn in the field since the conventional face masks or guards are either bulky to maneuver, undesirable in appearance or serve to unduly obstruct the players vision. Moreover, while prior art face guards for use with helmets have provided protection to the eyes, nose, and mouth, they have not provided adequate protection to the chin and neck areas. Furthermore, attachment of such rigid face guards have generally been made at only one point on each side of the helmet. Thus, the shock transmitted by the impact of a hit ball is distributed over a relatively small area of the helmet and can seriously jar the player. Such rigid face guards in the past have been formed of nylon, cast aluminum, etc., and have been characterized by frequent breakage and failure at points of connection to the helmet.

SUMMARY OF THE INVENTION The invention is directed to a lightweight and visually pleasing protective face guard for a baseball helmet specially formed from a relatively thin section of plastic having high impact strength. The face guard is preferably transparent and incorporates a suitable breathing aperture. Mechanical connector means are incorporated into the face guard at the point of connection with a helmet to transmit high impact forced from the guard to the helmet in such a manner as to distribute the force of impact over a wide area of the helmet and thus reduce the force received at any one point of the skull.

In a preferred embodiment the invention face guard is fastened to the inside of the helmet earpieces. The uppermost edge of the guard preferably resides below a players sight line. The invention contemplates use of a high impact strength plastic such as found in polycar bonate and ABS monomers and which is reinforced by a novel design incorporating different surface curva tures together with beading at edge portions of the guard. Proximate a point of connection of the improved face guard with a helmet earpiece is a ribbing structure which corresponds to the adjacent curvature of the helmet earpiece. Upon impact of a baseball against the invention face guard, force of the impact is transmitted to the helmet earpiece along substantially the length of the ribbing structure, thereby evenly distributing the force over a large area of the helmet.

A preliminary object of the invention is to provide a visually pleasing protective face guard for baseball players, particularly young people who play Little League ball and other types of baseball and football games.

Other objects include protection on riot helmets, hockey helmets, and the like, wherever facial injuries are possible by hard blows from balls, missiles, bats and sticks, etc.

Still another object of the invention is to provide a strong and lightweight face guard for a helmet wherein the force of a blow received by the face guard is mechanically distributed over a large area of the helmet to lessen the force exerted against any one point of the skull.

A further object of the invention is to provide a face guard for a helmet which provides upper throat protection in addition to face protection.

DESCRIPTION OF THE DRAWINGS FIG. 1 is a perspective view of a protective face guard constructed in accordance with the invention shown in position on a typical baseball helmet (indicated by dashed lines).

FIG. 2 is a front view of the invention face guard showing a typical breathing hole.

FIG. 3 is a top view of the invention face guard showing lines through which various cross sections of the face guard are taken.

FIG. 4 is a side view of the face guard of the invention.

FIG. 5 is a true perspective of the top view, showing full curvature of the face guard.

FIG. 6 is a true perspective of the bottom view, showing full curvature of the face guard.

FIG. 7 is a partial cross-sectional view of stiffening beading along a top edge of the invention face guard.

FIG. 8 is a partial cross-sectional view of stiffening beading along a bottom edge of the invention face guard.

FIGS. 9, 10 and II are cross-sectional views taken through the respective sections 99, 10-10 and 11-11 indicated in FIG. 3.

FIG. 12 is a cross-sectional view taken through the invention face guard showing details of the breathing aperture.

FIG. 13 is a cross-sectional view taken vertically through the invention face guard showing the curvature proximate the points of mounting to a helmet earpiece.

FIG. 14 is a lateral cross sectional view taken through a portion of the invention face guard showing a force transmitting rib member.

FIG. 15 is a partial side view of the invention showing details of a mounting hole configuration for attaching the invention face guard to a helmet earpiece.

FIG. 16 is a partial side view of the invention face guard showing an alternate mounting hole configuration for attaching the invention face guard to a helmet earpiece.

FIG. 17 is a partial cross-sectional view through the invention face guard mounting hole configuration showing recessed detent means provided to prevent fastening devices used to secure the invention face guard to a helmet from pivoting during securement.

FIG. 18 is a partial side view showing typical details of mounting the invention face guard to the inside of a helmet by appropriate fastening means.

FIG. I9 is a partial cross-sectional view taken along line I9 I9 indicated in FlG. 18, showing details of fastening means for securing the invention face guard inside a helmet earpiece.

FIG. 20 is a partial crosssectional view taken along lines 2020 indicated in FIG. 18 to show details of a force transmitting ribbing structure used to distribute force over a large area of a helmet earpiece when mounting the invention face guard inside a helmet earpiece.

FIG. 21 is a partial side view showing typical details of mounting the invention face guard to the outside of a helmet by appropriate fastening means.

FIG. 22 is a partial cross-sectional view taken along line 2222 indicated in FIG. 21 showing details of the fastening means used for securing the invention face guard outside a helmet earpiece.

FIG. 23 is a partial cross-sectional view taken along line 2323 indicated in FIG. 21, showing details of a force transmitting ribbing structure, used to distribute force over a large area of a helmet earpiece when mounting the face guard outside a helmet earpiece.

FIG. 24 is a plan view of a T-nut used to fasten the invention face guard to a helmet earpiece.

FIG. 25 is a side view of a T-nut showing projections which engage detents adjacent the face guard mounting holes during securement of a face guard to a helmet earpiece.

DESCRIPTION OF THE PREFERRED EMBODIMENT Referring to FIG. I in a preferred embodiment, the instant invention is directed to a protective face guard, generally designated 10, for use with a baseball helmet 12 (shown in dashed lines) or the like. A suitable helmet, for example, is the type which has been made re quired headgear for Little League players at hat by Little League. Inc.. Williamsport, Pa, and which is available from a number of well-known manufacturers. Typically. such helmet 12 includes a padded dome portion 15, a bill 16, padded earpieces l8 and a chin strap 21. In a preferred mounting position the guard of the instant invention is secured to helmet 12 in a manner such that the uppermost edge 20 of face guard re sides below the wearer's normal sight line. In addition, uppermost edge of face guard 10 cooperates with helmet bill 16 such that the distance D is always sufficiently less than the diameter of a baseball so as to prevent a moving baseball from striking the upper features of the wearers face. Note should be made that while the description is primarily concerned with the sport of baseball. that for other forms of athletic use, e.g., ice hockey, lacrosse, etc.. the distance D can be sized accordingly. It is contemplated that face guard 10 comprises a considerable amount of surface area as shown in FIG. 1, so as to provide a substantial area of face protection. It is therefore preferred that face guard 10 be formed from a transparent high impact plastic material. e.g., polycarbonate, ABS monomers, to afford the wearer good visibility.

Referring now to FIGS. 2, 3 and 4, face guard 10 includes a central body portion 22 comprising a first specially curved surface 25 designed to protect the mouth, nose and cheeks, and a second specially curved surface 26 extending beneath and angled slightly rearward of said first specially curved surface 25, and which is de signed to protect the jaw and lower pallet areas. Also included are a pair of specially shaped end pieces 28 each provided with suitable apertures 29 and force transmitting ribs 11 for securing face guard 10 against either the inside or outside surface of earp ieces 18 as later described. A breathing aperture 30 is centrally located in said first curved surface 25. Breathing aperture 30 serves primarily to provide an adequate supply of oxygen to the wearer and is large enough to insert the top of a soft drink bottle so that the wearer can drink without removing the mask, if desired. Aperture 30 furthermore serves as an antifogging device so as not to obstruct the transparency of the clear plastic face guard. Aperture shapes other than the rectangular one shown and multiple apertures may be provided requiring only slight modifications known to those skilled in the art.

In a preferred form of the invention, the uppermost 37 and lowermost 38 edges of face guard 10 receive reinforcing heading 4 and 42, respectively. The beading used is preferably twice the average thickness of face guard 10 and may comprise an auxiliary beading strip slid over each edge or may be integrally formed as shown. The use of such beading enables the invention to use relatively thin sheets of plastic, e.g., 0.062 inch, yet to maintain sufficient structural integrity to prevent breaking when struck by a baseball traveling at high speed, eg, I20 m.p.h. Uppermost edge beading 41 is additionally important to provide sufficient circumferential strength so that face guard 10 will not bend and "bottom" against the face when struck with an object such as a baseball. Similarly, breathing aperture 30 receives reinforcing beading 43 in the preferred embodi merit, best shown in FIG. 12, which prevents cracking or breaking at the center of the face guard despite the opening for a breathing aperture. With further reference to the above, FIGS. 7 and 8 show respective typical cross-sectional views of the uppermost face guard edge beading 41 and lowermost face guard edge beading 42. The invention contemplates use of smooth beading at least for the lowermost edge of face guard 10 since said edge is exposed when a player puts on and takes off his helmet, and therefore should not present abrupt or sharp edges.

Referring next to FIGS. 4, 5 and 6, as previously mentioned the invention face guard 10 includes first and second specially curved surfaces. First curved surface 25 is preferably formed having a substantially semicircular curvature represented by 25' of FIG. 5. Second curved surface 26 is preferably formed having a substantially parabolic curvature represented by 26' of FIG. 6. Second curved surface 26 is furthermore preferably adapted to include a central relatively flat section 33, best shown in FIG. 2, for chin protection, and which can be padded, if desired, and teardrop shaped inwardly curving sections 34 formed adjacent said central flat section for increased strength. Note particularly FIGS. 9, l0 and 11 which are crossscctional views taken through the invention face guard along lines 9-9, l0l0 and ll-] 1, and which show the relative shape and curvature of a typical inward curving section 28. Slight shape variations of the above disclosed first and second curved surfaces may be used in forming the invention face guard and the use of greater thicknesses of plastic may not require the additional use of reinforcing beading. It should be noted, however, that the combination of the above described first and second different curved surfaces and beading reinforcement effectively strengthens the invention face guard and permits utilization of a relatively thin plastic sheet to form a lightweight yet extremely strong face guard.

Continuing with the description, the instant invention provides an improved mechanism of impact force transmittal and distribution from a face guard to a helmet, which depends on a novel form of securing the invention face guard to helmet earpieces l8. Referring again to FIGS. 2 and 3, a specially shaped force transmitting rib 11 is formed in each face guard end piece 28 proximate the area of securement of said end piece 28 with a helmet earpiece 18. Each rib 11 is formed to substantially correspond to the curvature of the helmet earpiece forward edge 14 (see FIG. 1), and is adapted to abut said edge 14 when securement of face guard 10 is made to helmet 12, best shown in FIGS. 18 and 21, by novel connector means 19. Ribs 11 may be formed on either side of face guard 10 depending upon whether it is desired to secure end pieces 28 outside or inside of helmet earpieces 18. It should also be noted that alternatively the formation of a vertical curved step (not shown) in each end piece provides a force transmitting surface equivalent to rib 11.

Referring now to FIGS. 15 and 18 which show a preferred embodiment end piece 28 mounting configura tion for mounting the invention face guard to the inside surfaces of helmet earpieces 18, each end piece 28 is provided with apertures 29 for receiving novel connector means 19. Connector means 19 comprises a specially formed T-nut 45 best shown in FIGS. 24 and 25, bolt 46 and washer 47. Assembled connector means 19 is adapted to secure face guard end piece 28 to a portion of helmet ear piece 18 but to prevent the two pieces 28 and 18 from being tightly secured together. This novel arrangement prevents tight securement over a relatively small area of the preferred polycarbonate or like plastic material and thus does not cause such material to cold flow which would weaken the connection and would be the case with a completely tight securement.

Referring to FIGS. 24 and 25, a T-nut" according to the invention comprises a head portion 55 and a shank portion 53. Head 55 is provided with a pair of relatively small round pins 52. During securement of connector means 19 pins 52 are adapted to seat in de tents 27 which are formed in each end piece 28 adjacent each aperture 29 in order to prevent rotation of T-nut 45 while it is being tightened. Shank portion 53 is adapted to correspond to the diameter of apertures 29 and has a length equivalent to the combined thickness of end piece 28 and ear piece 18. Therefore, bolt 46 is effectively prevented from over tightening the face guard to the helmet since bolt 46 and washer 49 seat on T-nut 45. A threaded aperture 54 is provided internally of said shank 53 to receive bolt 46. Note particularly in FIG. 19 that a snap portion 48 may be additionally secured to said connector means 19 to enable snap securement ofa chin strap shown in FIG. 1. A pair of connector assemblies 19 are utilized in each end piece 28 to prevent the invention face guard from pivoting.

Referring to FIGS. 21, 22 and 23 in an alternate embodiment the invention face guard is adapted to mount to the outer side of helmet earpieces 18. In this particular embodiment, end piece 28 receives a specially curved force transmitting rib 11 along an inside surface opposite from that shown in FIG. 18 and which abuts the forward edge 14 of earpiece 18. Comparing FIGS. 20 and 23 which separately show the two above described embodiments, it will be apparent that the force of a blow to the invention face guard is transmitted via force transmitting rib II to a substantial area of each helmet ear piece 18 equally as effectively in either described mounting embodiment. By utilizing a force transmitting rib to transmit the force of a blow, connec tor means 19 need only support substantially the weight of face guard 10 and only minor stresses, e.g., when a helmet is dropped, while maintaining such face guard in a stationary position with respect to the helmet.

Based on the above, it is apparent that the instant invention provides an extremely strong yet lightweight face guard for baseball helmets and the like. Substantial protection to the face is provided by a novel design which is structurally functional in reinforcing and strengthening the face guard. Furthermore, through a novel form of mounting the invention face guard to a helmet the force of a blow is transmitted to a broad area of the helmet and is greatly reduced. At the same time, a visually pleasing substantially clear face guard is provided for butting as well as fielding headgear.

What is claimed is:

1. In a protective face guard for a game using a ball or like struck play piece in combination with an integral helmet having a protective dome, a bill and a pair of ear pieces, each having a forward outwardly curved edge and a plurality of apertures behind such edge, comprising:

a. a relatively thin lightweight sheet of molded transparent thermoplastic material having:

I. an upper section protective of the mouth, nose and cheeks of the wearer providing an unbroken exterior surface of predetermined generally outward curvature and including a centrally disposed breathing aperture and 2. a lower section protective of the jaw and lower pallet areas of the wearer providing an unbroken exterior surface of predetermined generally outward curvature depending beneath and angled rearwardly from said first section and formed integral therewith;

b. end pieces located at respective opposite ends of and molded integral with said first and second curved sections and each having plural mounting apertures, said end pieces being formed with inwardly curved force transmitting and distributing ledge surfaces mating with said forwardly outwardly curved helmet ear piece edges with said end pieces plural mounting apertures being located behind said ledge surfaces and mating with said helmet ear piece apertures; and

c. connector means mounted in said apertures and securing said face guard end pieces adjacent said helmet ear pieces, each said inwardly curved face guard end piece force transmitting ledge surface mating with and engaging a respective one of said outwardly curved helmet ear piece edges and being plurally secured at points behind said ledge surfaces and in such engagement wherein the force of ture.

3. In a protective face guard as claimed in claim 1 wherein said lower section includes a central relatively flat surface and having a pair of horizontally extending oppositely located tear shaped concave surface defor mations extending from said central relatively flat surface to a point proximate each said end piece. 

1. In a protective face guard for a game using a ball or like struck play piece in combination with an integral helmet having a protective dome, a bill and a pair of ear pieces, each having a forward outwardly curved edge and a plurality of apertures behind such edge, comprising: a. a relatively thin lightweight sheet of molded transparent thermoplastic material having:
 1. an upper section protective of the mouth, nose and cheeks of the wearer providing an unbroken exterior surface of predetermined generally outward curvature and including a centrally disposed breathing aperture and
 2. a lower section protective of the jaw and lower pallet areas of the wearer providing an unbroken exterior surface of predetermined generally outward curvature depending beneath and anGled rearwardly from said first section and formed integral therewith; b. end pieces located at respective opposite ends of and molded integral with said first and second curved sections and each having plural mounting apertures, said end pieces being formed with inwardly curved force transmitting and distributing ledge surfaces mating with said forwardly outwardly curved helmet ear piece edges with said end pieces plural mounting apertures being located behind said ledge surfaces and mating with said helmet ear piece apertures; and c. connector means mounted in said apertures and securing said face guard end pieces adjacent said helmet ear pieces, each said inwardly curved face guard end piece force transmitting ledge surface mating with and engaging a respective one of said outwardly curved helmet ear piece edges and being plurally secured at points behind said ledge surfaces and in such engagement wherein the force of impact of the play piece on either of said sections is transmitted through said engaged curved end piece and helmet ear piece surfaces.
 1. In a protective face guard for a game using a ball or like struck play piece in combination with an integral helmet having a protective dome, a bill and a pair of ear pieces, each having a forward outwardly curved edge and a plurality of apertures behind such edge, comprising: a. a relatively thin lightweight sheet of molded transparent thermoplastic material having:
 1. an upper section protective of the mouth, nose and cheeks of the wearer providing an unbroken exterior surface of predetermined generally outward curvature and including a centrally disposed breathing aperture and
 2. a lower section protective of the jaw and lower pallet areas of the wearer providing an unbroken exterior surface of predetermined generally outward curvature depending beneath and anGled rearwardly from said first section and formed integral therewith; b. end pieces located at respective opposite ends of and molded integral with said first and second curved sections and each having plural mounting apertures, said end pieces being formed with inwardly curved force transmitting and distributing ledge surfaces mating with said forwardly outwardly curved helmet ear piece edges with said end pieces plural mounting apertures being located behind said ledge surfaces and mating with said helmet ear piece apertures; and c. connector means mounted in said apertures and securing said face guard end pieces adjacent said helmet ear pieces, each said inwardly curved face guard end piece force transmitting ledge surface mating with and engaging a respective one of said outwardly curved helmet ear piece edges and being plurally secured at points behind said ledge surfaces and in such engagement wherein the force of impact of the play piece on either of said sections is transmitted through said engaged curved end piece and helmet ear piece surfaces.
 2. In a protective face guard as claimed in claim 1 wherein said upper curved section is formed with substantially semicircular lateral cross-sectional curvature, and wherein said lower curved section is formed with substantially parabolic lateral cross-sectional curvature. 